PRESSURISED PAINT-SPRAYING BOOTHS
PRESSURISED PAINT-SPRAYING BOOTHS
RESEARCH DESIGN EXPERIENCE
Our pratical experience is the outcome of more than thirty years of design and manufacture of painting booths and istallations, featured by successfull results and steady assistance of our customers.
Our technicians, totally committed to quality and customer's satisfaction, often collaborate with research insitutes and qualified experts.
This experience resulted in several projects for renowned European Comanies that represent our best reference and a reason of pride.
CE AND ISO 9001 CERTIFICATIONS
All Olimpia L’Ecologica booths and installations are CE-marked. Additionally, preference is given to products in compliance with the ISO 9001 standard.
PAINTING BOOTHS
Olimpia wet and dry painting booths, in the standard and environment-friendly version, are part of our production range. Excellent air and water filtering efficiency is the top-feature of all our booths. Upon Customer’s request, special booths are designed.
LONG LIFE – RESISTANCE TO CORROSION
In particular, our wet booths are completely made of galvanized steel sheets. No model of the range is made of pickled and painted plate.
PIPES
Upon specific request, we supply and install all inlet and outlet pipes.
COMPETITIVE INNOVATION
1) Design of complete “turnkey” booths, installations and equipment for manual or automatic painting.
2) New air filtering system – “Total Filter Exclusive Olimpia Project”.
3) New combined water-air filtering system (optional for wet fog painting booths).
4) Technical measures for an easy and cost-effective maintenance and cleaning.
5) Doors with anti-panic handles and spark-proof exhaust fans.
6) Wide range of accessories.
7) Study, design and manufacture of special installations.
8) Wired booths and installations conceived to be assembled also by nonqualified personnel in a short time.
9) Standard project of booths and installations according to specific research texts, and especially guidelines 37 and 38 of the A.U.S.L. 16 of Modena concerning safety at work and environment protection.
10) CE-marking and large use of materials and components meeting with the ISO 9001.
UNITS AND COMPONENTS
1) Wet or dry painting booth
2) Painting and drying box
3) Pressurization unit
4) Expansion chamber with microfilter plenum
5) Fumes exhaust unit
6) Sliding doors – Door with anti-panic handle – Inspection windows
7) Electric control panel for motor units and light fixtures
8) Unit inlet and outlet piping
9) Various finishing accessories
PAINTING AND DRYING BOX
The painting and drying box consists of certified modular insulated panels with pre-painted galvanized joining profiles that give the installation an elegant shape. Part of the ceiling is equipped with microfilters. The box is complete with inspection windows along the four sides, sliding doors and anti-panic lock-free door. Glasses meet the safety at work legislation requirements.
ELECTRIC CONTROL PANEL
The electric panel, manufactured in compliance with the CE-regulations, enables the operator to control motor units and lighting. Main technical feature granting a top functionality is the unique synchronized control starting and stopping both pressurization and exhaust units. The remaining units (electric pump, lighting) are independent; the gas exhaust fan can also be hand-controlled.
EXPANSION CHAMBER
WITH MICROFILTER PLENUM
The expansion chamber is located in the upper part of the installation, in the best position for an optimal distribution of the superfiltered air to the painting and drying areas. Air super-filtration is ensured by a plenum consisting of microfilter pockets. Microfilters are self-extinguishing and made of fabric and synthetic binders. The microfilter pockets can easily be removed and inspected.
LIGHTING
The installation lighting is ensured by a set of high-performance well-distributed tube light fixtures whose number depends upon the installation dimensions.
HOT PRESSURIZATION UNIT
The pressurization unit is an independent self-supporting structure of aluminium consisting of extruded profiles and die-cast corners finished with thermally and acoustically insulated panels easily removable for maintenance purposes.
The ventilation unit is of turbine type with a dynamically balanced rotor driven by a belt transmission running at a low rpm.
The unit is completed with an integral finned radiant battery of aluminium with a copper tube coil where hot water used to heat the air drawn in the booth circulates.
After being drawn in, air is conveyed by large piping equipped with a gate valve.
Air is prefiltered through special filters with waved surface. The unit can be positioned everywhere along the external sides or directly on the roof.
TWO-WAY SYSTEM
The two-way air exhaust system protects the painter against harmful gases given off during painting and drying. This technical-constructive choice has also the advantage to eliminate walls and windows that often hinder the displacement of the parts and prolong the stay of the painted part holding trolleys in the painting area close to the operator. The drawing below illustrates the airflow direction in a clear way.
FUMES EXHAUST UNIT
The fumes exhaust unit, located in the area opposite to the painting box, draws out the harmful gases given off by the materials already painted and placed in the drying area. The fumes exhaust system prevents contact with harmful substances.
1. NEUTRAL FUNCTION
The unit of pressurization is of the neutral type. It inhales air from the outside and puts it in the system without temperature variations.
2. HEATING
The unit of pressurization is predisposed in order to work at hot, adjustable and constant temperature, thanks to a thermostat. It can moreover work at ambient temperature.
3. HEATED/COOLED AIR
The unit of pressurization can work as the system above. In addition, it is equipped with a system for the circulation of the water in the battery, that can reduce the temperature of some centigrade degrees.
4. AIR CONDITIONING
The unit of pressurization is equipped with a real A/C system able to control and keep constant temperature and humidity.
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| MODELLI OLIMPIA | DIMENSIONI DEGLI IMPIANTI | ARIA IN ENTRATA MC/h | ARIA IN USCITA MC/h | POTENZA INSTALLATA KW | VELOCITA' ARIA MT/SEC | RICAMBI ARIA/H | Kcal/h RIF O*/20* | |
| BK/BX 3X6 | 3000 X 6000 X h 2500 / 3300 | 16000 | 12000 | 6 | 0,3/0,65 | 130 | 93000 | |
| BK/BX 3 X 8 | 3000 X 8000 X h 2500 / 3300 | 16000 | 12000 | 6 | 0,3/0,65 | 130 | 93000 | |
| BK/BX 4 X 8 | 4000 X 8000 X h 2500 / 3300 | 18000 | 14000 | 8 | 0,3/0,65 | 130 | 105000 | |
| BK/BX 4 X 10 | 4000 X 10000 X h 2500 / 3300 | 18000 | 14000 | 8 | 0,3/0,65 | 130 | 105000 | |
| BK/BX 4 X 12 | 4000 X 12000 X h 2500 / 3300 | 18000 | 14000 | 8 | 0,3/0,65 | 130 | 105000 | |
| BK/BX 5 X 10 | 5000 X 10000 X h 2500 / 3300 | 24000 | 19000 | 10,5 | 0,3/0,65 | 130 | 130000 | |
| BK/BX 5 X 12 | 5000 X 12000 X h 2500 / 3300 | 24000 | 19000 | 10,5 | 0,3/0,65 | 130 | 130000 | |
| BK/BX 5 X 14 | 5000 X 14000 X h 2500 / 3300 | 24000 | 19000 | 10,5 | 0,3/0,65 | 130 | 130000 | |
| BK/BX 6 X 10 | 6000 X 10000 X h 2500 / 3300 | 29000 | 25000 | 13,5 | 0,3/0,65 | 130 | 168000 | |
| BK/BX 6 X 12 | 6000 X 12000 X h 2500 / 3300 | 29000 | 25000 | 13,5 | 0,3/0,65 | 130 | 168000 | |
| BK/BX 6 X 14 | 6000 X 14000 X h 2500 / 3300 | 29000 | 25000 | 13,5 | 0,3/0,65 | 130 | 168000 | |